Ok...
I tried mapping it as a floppy in grub4dos - same problem.
However I noticed another problem - much more serious but rare.
Today I noticed that the boot partition from USB drive is missing. No problem, I have made backup on internal HDD a week ago.
I tried with the boot manager mapped as floppy, no change, I boot into Windows XP and noticed that 'D' is missing. For a moment I froze...
On D drive I have a lot of important data...
I thought it was hidden but, no, it was deleted.
I used Paragon Harddisk manager and I undelete the partition. It seems that the data is fine (so far)...
I don't think that it was a hardware problem. Before and after using the boot manager I have never lost a partition on the internal HDD and very rare on the USB drive.
It seems that Plop boot manager + pressing up/down fast to make it generate that error = sometimes it deletes a partition.
I could be wrong, of course, I'm no expert in boot managers...